Privilege Biksons Boilers Pvt. Ltd. is executing a complete bagasse-based cogeneration power plant on a turnkey basis for Bharati Sugars & Fuels Pvt. Ltd., Sangli, Maharashtra.
The project is centered around a 100 TPH, 87 kg/cm², 515°C bagasse-fired travelling grate boiler and a 19.1 MW Steam Turbine–Generator (STG) Set, designed to supply reliable green power and process steam to an integrated sugar and ethanol complex.
Privilege Biksons is a leading EPC partner specializing in high-pressure, high-efficiency biomass and multi-fuel cogeneration plants for the sugar, distilleries, and allied industries in India and overseas.
Company Role and Positioning
In this project, Privilege Biksons Boilers Pvt. Ltd. is not merely a boiler supplier, but the single-point turnkey EPC partner, responsible for delivering the entire cogeneration power plant from concept to commissioning. The company leverages its expertise in high- pressure boiler technology, multi-fuel biomass combustion and power plant engineering to deliver an integrated solution specifically tailored to the requirements of an Integrated Sugar & Ethanol-Based Plant. This model reflects a wider industry trend where an integrated Sugar–Distillery–Ethanol complexes collaborate with dedicated cogeneration EPC companies to modernize & optimize their energy infrastructure.
Full Turnkey Scope at Bharati Sugars & Fuels
The turnkey responsibilities include:
• Engineering and Design
– Steam and power balance for the integrated sugar–ethanol complex
– Detailed mechanical, electrical, civil and control engineering for the boiler and power island
• Boiler and TG Set Supply
– Design, manufacturing and supply of the 100 TPH, 87 kg/cm², 515°C bagasse-fired travelling grate boiler
– Engineering and integration of 19.1 MW Extraction-Cum-Back Pressure TG set along with power distribution equipment
• Balance-of-Plant Systems
– Bagasse and auxiliary fuel handling systems engineered to suit sugar-mill operating conditions
– Ash handling & compressed air and utility systems
– Electrical systems, including distribution transformers and plant-wide instrumentation and control
• Construction, Commissioning and Handover
– Civil Design and structural works for boiler, STG and balance-of-plant areas
– Site erection, testing, commissioning, synchronization and performance guarantee trials to hand over a fully functional cogeneration plant
The plant erection has been successfully completed and the final phase of commissioning is scheduled for completion within this month.
Key Technical Advantages of the Cogeneration System
• Higher cycle efficiency due to elevated steam parameters compared with older low-pressure systems typically found in legacy mills
• Stable and efficient combustion on a travelling grate designed specifically for bagasse and similar biomass fuels
• Flexibility to balance power export and process steam demand through controlled extraction and condensing operation of the TG set.
Integration with the Integrated Sugar–Ethanol Complex
Privilege Biksons’ role is to ensure that the cogeneration island is technically harmonised with process sections, providing stable energy support across varying operating modes.
This integrated setup:
• Reduces dependence on grid power and diesel-based backup, improving operating reliability and cost control
• Supports higher utilization of ethanol capacity by providing dependable steam and power beyond the core crushing season
• Aligns with policy support for biomass-based cogeneration and ethanol blending, improving the long-term strategic position of the plant
Contribution to Sustainability and Future Projects
Through this turnkey cogeneration project, Privilege Biksons Boilers Pvt. Ltd. is contributing to cleaner, biomass-based power generation in the Sugar–Distillery–Ethanol sector. High-efficiency bagasse cogeneration reduces specific greenhouse gas emissions and makes better use of an Agro-residue that is available at the mill gate.
As more sugar factory, distilleries and integrated complexes in India & overseas look to upgrade their energy systems, references like the Bharati Sugars & Fuels project strengthen Privilege Biksons’ positioning as a specialist in turnkey bagasse-based power plants. The company’s ability to take complete responsibility – from design and manufacturing to commissioning and performance guarantees – gives mill owners a clear path to modern, reliable and sustainable cogeneration solutions.
For more information about turnkey cogeneration solutions, please visit website or reach out to company’s team.
Website – www.privilegeboilers.co.in
Email Id – marketing@privilegeboilers.com / privilegeboilers@gmail.com
Phone – +9120-41241096 / 67871014
Mob. – +91-9665070099
